Automotive Charge Air Cooler Market Size Worth USD 24.37 Billion by 2034 | CAGR: 7.2%

Automotive Charge Air Cooler Market Size Worth USD 24.37 Billion by 2034 | CAGR: 7.2%


The global automotive charge air cooler market size is expected to reach USD 24.37 billion by 2034, according to a new study by Polaris Market Research. The report “Automotive Charge Air Cooler Market Size, Share, Trends, Industry Analysis Report: By Product Type (Air-Cooled and Liquid-Cooled), By Vehicle Type, By Design Type, By Position Type, and By Region – Market Forecast, 2025–2034” gives a detailed insight into current market dynamics and provides analysis on future market growth.

The automotive charge air cooler (CAC) market revolves around heat exchangers crucial for vehicles equipped with turbochargers or superchargers. These coolers play a vital role in cooling the air that has been compressed by induction systems before it enters the engine. The market encompasses various types of CACs, including air-cooled and liquid-cooled systems, designed to meet the specific needs of different vehicle types and engine configurations.  

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The automotive charge air cooler market is influenced by several key factors, including the increasing global adoption of turbocharged engines to meet stringent fuel economy and emission regulations. The rising production of passenger and commercial vehicles worldwide also contributed significantly to market demand. Furthermore, ongoing advancements in materials and designs aim to create more efficient, lightweight, and compact charge air coolers. The market also sees a growing emphasis on thermal management systems within vehicles, where CACs play an integral part in optimizing engine performance and reducing environmental impact.

Automotive Charge Air Cooler Market Report Highlights:

  • By product type, the air-cooled segment holds a larger share of the automotive charge air cooler market globally due to its long-standing use across various vehicle types and its established manufacturing processes.
  • By vehicle type, the passenger vehicles segment accounts for the largest share of the market worldwide, primarily due to the high volume of passenger car production and the widespread adoption of turbocharged engines in these vehicles.
  • By design type, the fin & tube segment presently holds a larger market share globally, attributed to its cost-effectiveness and suitability for a broad range of vehicle applications.
  • By position type, the standalone segment holds the largest share of the market worldwide, owing to the traditional vehicle design where the CAC is a separate component.
  • By region, Asia Pacific holds the largest share of the market.
  • A few key players actively operating in the market include MAHLE GmbH; Modine Manufacturing Company; Dana Incorporated; Valeo; BorgWarner Inc.; T.RAD Co., Ltd.; Hanon Systems; Calsonic Kansei Corporation (now Marelli Corporation); Denso Corporation; Delphi Technologies (now BorgWarner Inc.); and Behr Hella Service GmbH (part of MAHLE GmbH).

Polaris Market Research has segmented the automotive charge air cooler market report on the basis of product type, vehicle type, design type, position type, and region:

By Product Type Outlook (Revenue – USD Billion, 2020–2034)

  • Air-Cooled
  • Liquid-Cooled

By Vehicle Type Outlook (Revenue – USD Billion, 2020–2034)

  • Passenger Vehicles
  • Light Commercial Vehicles
  • Heavy Commercial Vehicles
  • Others

By Design Type Outlook (Revenue – USD Billion, 2020–2034)

  • Fin & Tube
  • Bar & Tube

By Position Type Outlook (Revenue – USD Billion, 2020–2034)

  • Integrated
  • Standalone

By Regional Outlook (Revenue – USD Billion, 2020–2034)

  • North America
    • US
    • Canada
  • Europe
    • Germany
    • France
    • UK
    • Italy
    • Spain
    • Netherlands
    • Russia
    • Rest of Europe
  • Asia Pacific
    • China
    • Japan
    • India
    • Malaysia
    • South Korea
    • Indonesia
    • Australia
    • Vietnam
    • Rest of Asia Pacific
  • Middle East & Africa
    • Saudi Arabia
    • UAE
    • Israel
    • South Africa
    • Rest of Middle East & Africa
  • Latin America
    • Mexico
    • Brazil
    • Argentina
    • Rest of Latin America