Algae-Based Sustainable Aviation Fuel (SAF) Market Size, Share, Industry Analysis Report By Feedstock Type (Microalgae and Macroalgae), By Production Technology, By Blend Level, By Distribution Channel, By Application, and By Region – Market Forecast, 2025–2034
- Published Date:Jun-2025
- Pages: 129
- Format: PDF
- Report ID: PM5748
- Base Year: 2024
- Historical Data: 2020-2023
Market Overview
The global algae-based sustainable aviation fuel (SAF) market size was valued at USD 73.46 million in 2024, growing at a CAGR of 27.7% during 2025–2034. The market growth is driven by government incentives and blending mandates.
Algae-based sustainable aviation fuel (SAF) is a next-generation biofuel derived from microalgae, offering a renewable and lower-emission alternative to traditional jet fuels. The market is witnessing growth due to rising investments and strategic partnerships across the aviation and energy sectors. For instance, in July 2024, PETRONAS, Enilive (Eni), and Euglena collaborated to build a biorefinery in Malaysia. The facility will process 650,000 tonnes of feedstock annually to produce SAF, HVO, and naphtha, supporting aviation and transport decarbonization. Airlines, oil majors, and biotech firms are increasingly collaborating to fund pilot-scale production, expand R&D capabilities, and establish long-term fuel supply agreements. These partnerships are essential in lowering the risk for commercialization of algae-based SAF by sharing technological expertise and financial resources. Additionally, the growing support from public and private entities is allowing the development of integrated supply chains, making large-scale adoption of algae-based SAF more economically feasible.
-market-size,-by-region,-2020---2034.webp)
To Understand More About this Research: Request a Free Sample Report
The rise in feedstock availability and advancements in conversion technologies further boost the market development. According to a February 2024 IEA report, India's annual feedstock demand totalled 24.6 million tonnes, with global biofuel production reaching 180.4 billion liters in 2023, with the volume changing by feedstock type. Innovations in algae cultivation techniques, such as closed photobioreactors and wastewater-based production, are improving biomass yields while lowering environmental footprints. Simultaneously, progress in thermochemical and biochemical conversion processes is improving the efficiency of transforming algae into high-energy liquid fuels that meet strict aviation standards. This dual development is making algae a more competitive and scalable feedstock option compared to other biofuel sources. Together, these advancements are positioning algae-based SAF as a promising solution in the global shift toward decarbonized air transport.
Industry Dynamics
Advancements in Algae Cultivation and Biofuel Production Technologies
Advancements in algae cultivation and biofuel production technologies are driving growth opportunities due to emerging methods. Closed-loop photobioreactors, open pond systems, and wastewater-based algae growth are improving biomass productivity while optimizing land and water use. Breakthroughs in downstream processing, such as hydrothermal liquefaction and catalytic conversion, are improving fuel yields and reducing production costs. In September 2023, iSystems deployed Leaf, its AI-powered process optimization software, for Brazilian biofuel company Atvos. The tool improves productivity, reduces resource use, and minimizes environmental impact by optimizing industrial operations. These technological improvements are making algae-based SAF more commercially feasible by streamlining the supply chain and increasing scalability. As a result, the continuous evolution of cultivation and conversion technologies is playing a critical role in positioning algae as a reliable and efficient feedstock for sustainable aircraft fuel systems.
Rising Pressure to Decarbonize Aviation Sector
The rising pressure to decarbonize the aviation sector is another major factor boosting the adoption of algae-based SAF. According to a January 2025 IEA report, the UK established strict SAF targets, requiring at least 2% SAF use by 2025, 10% by 2030, and 22% by 2040, with specific allocations for synthetic fuels. Stakeholders across the industry are actively seeking renewable fuel alternatives that align with long-term climate targets. Algae-based SAF offers a solution due to its potential for high carbon capture during cultivation and its compatibility with existing jet engines. Regulatory push, combined with corporate sustainability commitments, is increasing demand for low-emission fuels. This growing need to reduce the carbon footprint of air travel is creating a strong market for algae oil, boosting investment and innovation across the value chain.
-market-size-worth-usd-844.98-million-by-2034-.webp)
Segmental Insights
By Feedstock Type Analysis
The segmentation, based on feedstock type, includes microalgae and macro algae (seaweed). The microalgae segment dominated the market in 2024 due to its high lipid content, faster growth rates, and minimal land requirement compared to macroalgae and other biofuel feedstocks. Microalgae offer superior productivity, and it is cultivated in controlled environments, making them highly suitable for consistent fuel production. Moreover, their ability to grow using non-arable land and saline or wastewater improves their sustainability appeal. These characteristics make microalgae a commercially attractive option for large-scale SAF manufacturing, particularly in meeting the aviation sector’s demand for renewable fuels.
By Production Technology Analysis
The segmentation, based on production technology, includes hydro processed esters and fatty acids (HEFA), Fischer-Tropsch synthesis, alcohol-to-jet (ATJ), and direct sugars to hydrocarbons (DSHC). The alcohol-to-jet (ATJ) segment is expected to witness the fastest growth during the forecast period owing to its ability to utilize a wide range of alcohol feedstocks, such as ethanol, butanol, and isobutanol, including those derived from algae. This flexibility supports broader feedstock availability and integration with existing biomass-based processes. Additionally, the ATJ produces fuels that meet strict aviation standards and are fully compatible with current jet engines and infrastructure. Therefore, as regulatory bodies and airlines aim for scalable and approved SAF technologies, ATJ emerges as a growing segment due to its commercial readiness and blend potential.
By Blend Level Analysis
The segmentation, based on blend level, includes 10–50% blend and 50–100%. The 50–100% segment is expected to witness significant growth during the forecast period due to the aviation industry’s aim to shift toward higher blend levels of SAF in conventional jet fuel. Airlines and fuel suppliers are increasingly testing and certifying higher SAF blends to meet decarbonization goals without compromising engine performance. Additionally, the adoption of higher blend ratios is becoming more feasible with advancements in algae-derived SAF quality and improved fuel compatibility. This trend reflects the long-term commitment to reducing reliance on fossil fuels and achieving net-zero emission targets.
-market-by-feedstock-type-analysis,2020---2034.webp)
Regional Analysis
The report provides market insights into North America, Europe, Asia Pacific, Latin America, and the Middle East & Africa. The North America algae-based sustainable aviation fuel market dominated the revenue share in 2024, due to a combination of strong policy support, investments in algae biofuel R&D, and the presence of major aviation and biofuel companies. The US government’s aggressive initiatives such as the Sustainable Aviation Fuel Grand Challenge and various tax credits under the Inflation Reduction Act have created a highly favorable regulatory environment. These efforts aim to produce at least 3 billion gallons of SAF annually by 2030, with algae-based SAF being a major candidate due to its high yield per acre and carbon-negative potential. Companies such as LanzaTech, Viridos, and Synthetic Genomics are actively developing commercial-scale algae-to-jet fuel projects in North America, leveraging advanced photo bioreactor systems and genetic engineering to improve algae lipid content and processing efficiency.
The US algae-based sustainable aviation fuel market leads in North America with a strong ecosystem of algae-based SAF research, pilot production facilities, and policy support frameworks. Their advanced infrastructure for renewable fuel production and a high number of airline partnerships, such as those involving United Airlines and American Airlines, have also accelerated adoption. Airports such as San Francisco International and Los Angeles International have started integrating SAF, including algae-based variants, into regular fuel supply chains, creating a substantial commercial demand.
-market-trends,-by-region,-2020-–-2034.webp)
The Asia Pacific algae-based sustainable aviation fuel market is projected to witness substantial growth during the forecast period, driven by increasing energy demand, government support for alternative fuels, and rising aviation activity. According to an April 2025 IBEF report, India's FY24 air passenger traffic reached 306.79 million domestically with 13.5% YoY growth, and 69.64 million internationally with 22.3% YoY growth, reflecting the rising aviation activity. The region’s large coastal and agricultural areas offer ideal conditions for scalable algae cultivation. Additionally, regional focus on climate targets and energy security is boosting the adoption of renewable fuel solutions across the aviation sector.
The China algae-based sustainable aviation fuel market is witnessing growth due to investments in algae biotechnology to develop scalable biofuel solutions, particularly for SAF production. Government-backed R&D programs and private-sector partnerships are optimizing algae and cultivation systems to improve yield and cost efficiency. Aligning with broader decarbonization goals, positioning China as a potential specializer in next-generation renewable aviation fuels.
The Europe algae-based sustainable aviation fuel market is projected to witness significant growth during the forecast period due to strict emission regulations, carbon taxation policies, and strong sustainability mandates under the EU Green Deal. The region’s push toward decarbonizing aviation is boosting the use of advanced biofuels such as algae-based SAF. Additionally, Europe is advancing algae technology through pilot projects and collaborations. In May 2024, the EU-funded SusAlgaeFuel project developed a circular microalgae-to-SAF model using biogas CO2 and waste digestate for cultivation. It integrates novel bio refinery processes, real-time analytics, and thermocatalytic conversion to optimize fuel production efficiency and sustainability. These efforts are improving the regional capabilities and fostering a robust market landscape for renewable aviation fuels.
The UK algae-based sustainable aviation fuel market is boosting public-private partnerships to accelerate SAF commercialization through shared R&D funding and policy incentives. This collaborative approach aims to lower the risks of investments in production infrastructure while aligning with the country's net-zero aviation roadmap.
Key Players and Competitive Analysis Report
The algae-based SAF industry is witnessing growth driven by sustainable value chains, technological advancements, and increasing demand for low-carbon aviation solutions. Major companies are leveraging strategic investments in biofuel innovation, while startups focus on emerging market segments to scale production. Revenue growth is expected to accelerate as airlines commit to net-zero targets, creating expansion opportunities in both developed and emerging markets. However, challenges such as supply chain disruptions and high production costs require future development strategies to improve cost efficiency. Competitive intelligence reveals that partnerships with small and medium-sized businesses and joint ventures will be crucial for market penetration. Macroeconomic trends, such as geopolitical shifts and carbon pricing policies, further shape the industry’s trajectory. Companies prioritize disruptive technologies and region-wise market size assessments to capitalize on this high-growth sector with expert insights highlighting latent demand.
A few key players are Algae Systems LLC, Algae.Tec Ltd., Algenol Biotech LLC, Cellana Inc, ExxonMobil Corporation, Neste Oyj, Pond Technologies Holdings Inc., Sapphire Energy Inc., Solazyme Inc., and Synthetic Genomics Inc.
Key Players
- Algae Systems LLC
- Algae.Tec Ltd.
- Algenol Biotech LL
- Cellana Inc
- ExxonMobil Corporation
- Neste Oyj
- Pond Technologies Holdings Inc.
- Sapphire Energy Inc.
- Solazyme Inc.
- Synthetic Genomics Inc
Industry Developments
February 2025: Boeing and HPCL partnered to develop India's SAF ecosystem, with sustainability goals. The collaboration focuses on scaling production, certifying local SAF, implementing supportive policies, supply chain standards, and sharing best practices through training programs.
May 2025: United Airlines invested in Twelve, a company producing SAF through CO2 conversion. This follows Twelve's USD 83M funding and its Moses Lake facility launch, which aims to produce 50,000 gallons of SAF annually starting in 2025.
Algae-Based Sustainable Aviation Fuel Market Segmentation
By Production Technology Outlook (Revenue, USD Million, 2020–2034)
- Hydro Processed Esters and Fatty Acids (HEFA)
- Fischer-Tropsch Synthesis
- Alcohol-to-Jet (ATJ)
- Direct Sugars to Hydrocarbons (DSHC)
By Blend Level Outlook (Revenue, USD Million, 2020–2034)
- 10–50% Blend
- 50–100%
By Feedstock Type Outlook (Revenue, USD Million, 2020–2034)
- Microalgae
- Macro Algae (Seaweed)
By Distribution Channel Outlook (Revenue, USD Million, 2020–2034)
- Direct Supply Agreements
- Traders & Aggregators
By Application Outlook (Revenue, USD Million, 2020–2034)
- Commercial Aviation
- Military Aviation
- Cargo & Freight Airlines
- Private/Business Jets
By Regional Outlook (Revenue, USD Million, 2020–2034)
- North America
- US
- Canada
- Europe
- Germany
- France
- UK
- Italy
- Spain
- Netherlands
- Russia
- Rest of Europe
- Asia Pacific
- China
- Japan
- India
- Malaysia
- South Korea
- Indonesia
- Australia
- Vietnam
- Rest of Asia Pacific
- Middle East & Africa
- Saudi Arabia
- UAE
- Israel
- South Africa
- Rest of Middle East & Africa
- Latin America
- Mexico
- Brazil
- Argentina
- Rest of Latin America
Algae-Based Sustainable Aviation Fuel Market Report Scope
|
Report Attributes |
Details |
|
Market Size in 2024 |
USD 73.46 million |
|
Market Size in 2025 |
USD 93.38 million |
|
Revenue Forecast by 2034 |
USD 844.98 million |
|
CAGR |
27.7% from 2025 to 2034 |
|
Base Year |
2024 |
|
Historical Data |
2020–2023 |
|
Forecast Period |
2025–2034 |
|
Quantitative Units |
Revenue in USD Million and CAGR from 2025 to 2034 |
|
Report Coverage |
Revenue Forecast, Competitive Landscape, Growth Factors, and Industry Trends |
|
Segments Covered |
|
|
Regional Scope |
|
|
Competitive Landscape |
|
|
Report Format |
|
|
Customization |
Report customization as per your requirements with respect to countries, regions, and segmentation. |
FAQ's
The global market size was valued at USD 73.46 million in 2024 and is projected to grow to USD 844.98 million by 2034.
The global market is projected to register a CAGR of 27.7% during the forecast period.
North America dominated the market share in 2024.
A few of the key players in the market are Algae Systems LLC, Algae.Tec Ltd., Algenol Biotech LLC, Cellana Inc, ExxonMobil Corporation, Neste Oyj, Pond Technologies Holdings Inc., Sapphire Energy Inc., Solazyme Inc., and Synthetic Genomics Inc.
The microalgae segment dominated the market in 2024.
The alcohol-to-jet (ATJ) segment is expected to witness the fastest growth during the forecast period.
© 2025 Polaris Market Research and Consulting. All rights reserved
