Fault Detection and Classification Market Size $8.98 Billion By 2032, CAGR: 8.5%

Fault Detection and Classification Market Size Worth $8.98 Billion By 2032 | CAGR: 8.5%

The global fault detection and classification market size is expected to reach USD 8.98 billion by 2032, according to a new study by Polaris Market Research. The report “Fault Detection and Classification Market Share, Size, Trends, Industry Analysis Report, By Fault Type (Dimensional Fault, Surface Defects, Contamination Faults, Process Variability, Others); By Technology; By Offering; By Application; By End Use; By Region; Segment Forecast, 2023 - 2032” gives a detailed insight into current market dynamics and provides analysis on future market growth.

The changing manufacturers' interests in producing fault- or defect-free products in the global space coupled with government initiatives to support citizen safety, are contributing factors driving fault detection and classification market growth. It plays a major role in building consumer trust in the marketplace, as small issues in end products can cause huge losses to the end users, primarily in the case of automobile production, followed by the company.

The emergence of advanced technologies with the tremendous potential to discover faults and detect them in the manufacturing process is supporting the adoption of fault detection and classification tools in the marketplace.

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The growing research studies on monitoring faults in various applications are expected to show potential opportunities for the fault detection and classification market in the long run. For instance, a 2023 study published in Science Direct explored the development of an accurate fault detection and classification system for the power supply with the utilization of machine learning. These types of innovations are likely to expand the scope of fault detection and classification tools in the coming years.

The rising innovations by the major players in the market to expand their brand coverage are positively driving market growth. For instance, in June 2023, Hyundai Elevator introduced its advanced elevator maintenance service, MIRI, developed by using a combination of technologies such as artificial intelligence, big data, and the cloud.

The higher quality assurance standards for automotive production necessitate the need for an advanced fault detection and classification market. A 2023 study published in PubMed Central focused on developing a fault diagnosis model for induction motors by using neural networks, support vector machines, and boosting methods. The utilization of emerging technologies in fault detection and classification is likely to support market growth during the forecast period.

Fault Detection and Classification Market Report Highlights

  • Dimensional fault segment is anticipated to witness the highest growth in the coming years due to the rising demand for qualitative packaging of food and pharmaceutical drugs.
  • Machine learning algorithm segment accounted for the largest market share owing to its accurate fault detection capacity.
  • Software segment held largest market share in 2023, due to its flexibility and cost effectiveness.
  • Asia Pacific is projected to register the fastest growth during the forecast period, attributable to the growing manufacturing industry.
  • The global players include Amazon Web Services, Inc., Cognex Corporation, Keyence Corporation, KLA Corporation, Microsoft, OMRON Corporation, and others.

Polaris Market Research has segmented the fault detection and classification market report based on fault type, technology, offering, application, end use, and region:

Fault Detection and Classification, Fault Type Outlook (Revenue - USD Billion, 2019 - 2032)

  • Dimensional Fault
  • Surface Defects
  • Contamination Faults
  • Process Variability
  • Others

Fault Detection and Classification, Technology Outlook (Revenue - USD Billion, 2019 - 2032)

  • Sensor Data Analysis
  • Statistical Methods
  • Machine Learning Algorithm
  • Others

Fault Detection and Classification, Offering Outlook (Revenue - USD Billion, 2019 - 2032)

  • Software
  • Hardware
    • Cameras
      • Cameras, by format
        • Area scan cameras
        • Line scan cameras
      • Cameras, by frame rate
      • Sensors
        • CCD sensor
        • CMOS sensors
    • Frame Grabbers
    • Optics
    • Processors
  • Services

Fault Detection and Classification, Application Outlook (Revenue - USD Billion, 2019 - 2032)

  • Manufacturing
    • Assembly Verification
    • Flaw Detection
    • Fabrication Inspection
  • Packaging
    • Grading
    • Label Validation
    • Container/Packaging Inspection

Fault Detection and Classification, End Use Outlook (Revenue - USD Billion, 2019 - 2032)

  • Automotive
  • Electronic and semiconductor
  • Metals & machinery
  • Food & packaging
  • Pharmaceuticals

Fault Detection and Classification, Regional Outlook (Revenue - USD Billion, 2019 - 2032)

  • North America
    • U.S.
    • Canada
  • Europe
    • Germany
    • UK
    • France
    • Italy
    • Spain
    • Russia
    • Netherlands
    • Rest of Europe
  • Asia Pacific
    • China
    • India
    • Japan
    • South Korea
    • Indonesia
    • Malaysia
    • Australia
    • Rest of APAC
  • Latin America
    • Argentina
    • Brazil
    • Mexico
    • Rest of LA
  • Middle East & Africa
    • UAE
    • Saudi Arabia
    • Israel
    • South Africa
    • Rest of MEA

Fault Detection and Classification Market Report Scope

Report Attributes


Market size value in 2024

USD 4.69 billion

Revenue forecast in 2032

USD 8.98 billion


8.5% from 2024 – 2032

Base year


Historical data

2019 – 2022

Forecast period

2024 – 2032

Quantitative units

Revenue in USD billion and CAGR from 2024 to 2032

Segments covered

  • By Fault Type
  • By Technology
  • By Offering
  • By Application
  • By End User
  • By Region

Regional scope

  • North America
  • Europe
  • Asia Pacific
  • Latin America
  • Middle East & Africa

Competitive Landscape

  • Fault Detection and Classification Market Share Analysis (2023)
  • Company Profiles/Industry participants profiling includes company overview, financial information, product/service benchmarking, and recent developments

Report Format

  • PDF + Excel


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